SEEPEX is launching a world first at IFAT 2022 in Munich, the place it will be presenting the next generation of pumps. The industry chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping on the leading trade fair for water, sewage, waste and raw materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once once more demonstrates its market leadership within the subject of intelligent and progressive solutions.
The similar applies to the other trade truthful shows featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be taking part within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is by means of its technical design the only one of its sort on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is constantly growing its digital services and products with ambition and fervour. The pump manufacturer combines its digital options with the standard pump enterprise to provide its customers more time for the necessities, reduce costs and simplify processes.
At the world honest for environmental technologies on the end of May, international commerce visitors will experience the premiere of a fully automated answer with integrated Industry four.zero options. The current premium model range SCT AutoAdjust presents revolutionary innovations in the area of progressive cavity pumps. Wrenches and so on. are actually a factor of the past in relation to upkeep. One click on from a distant location and the stator is again in high form. The range, which was developed on the basis of customer necessities, makes upkeep work much easier and due to this fact helps to save time and costs. Retensioning ensures fixed pumping capacity and high productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest maintenance work ever. Productivity is elevated and maintenance occasions are decreased to a minimal – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle costs are also considerably reduced. SCT AutoAdjust is available in a 1-stage and 2-stage version for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, in order that upkeep can be simply performed by one individual. Suction or stress traces now not need to be eliminated. With เกจวัดแรงดันดิจิตอล integrated retensioning gadget, the clamping between the rotor and the stator can be adjusted for optimum conveyance if the move price is lowered due to wear and tear. The latest improvement, the SCT AutoAdjust, now automatically and hydraulically retensions the stator at the push of a button, with out the need for any particular instruments. The new SCT AutoAdjust technology allows the stator to be retensioned either conveniently from the management room via analogue signal lines or digitally through varied fieldbus systems. Quick entry on site at the pump may be achieved via a management panel or through Bluetooth utilizing an app for Android and Apple tablets which might be already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between smart pumps, companies and processes. It bundles the info from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This allows targeted evaluations and analyses that can be utilized for process optimization. All collected information is stored reliably and securely within the cloud. The real-time knowledge from the monitoring service provide suggestions on wear and tear or point out that spare parts are due for reordering quickly. Shutdowns are averted and system availability is elevated. Reliable evaluations are used for preventive upkeep as outlined in the operating and maintenance directions based on the working hours for gearbox oil changes and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historical information to allow predictive maintenance forecasting and identification of abnormal circumstances. By combining different sensor knowledge, rules can be created to set off alarms. For instance, a reduced flow fee at increased pump pace compared to the pump’s particular person calibration curve would point out pump wear. This implies that if unintentional course of adjustments are displayed, measures may be taken at an early stage. The deeper evaluation of all collected pump information additionally enables SEEPEX to make extra accurate life cycle predictions for every pump type based mostly on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX provides its custom-made system solution that mixes some nice benefits of two pump applied sciences to move extremely dewatered sludge over lengthy distances in a particularly energy-efficient method. Sewage sludge compressed into plugs may be conveyed as a lot as a thousand meters to its destination utilizing pulses of compressed air within the pipes. For disposal firms, this various to traditional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The revolutionary mixture of progressive cavity pump, extra polymer injection and pulsating compressed air application allows compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system solution comes in the type of a package unit, which incorporates the pump, the dedicated management logic, as nicely as the polymer and, if desired, the compressed air parts. This pump may also be related to the Connected Services of SEEPEX as an enlargement.
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