KleenOil India, a producer of industrial oil filtration methods, has helped to considerably improve the product high quality of cold rolling sheets for its metal industry consumer, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing process.
Filtramag’s integral twin move know-how ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had previously used a conventional magnetic curler separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic performance of simply 6000 gauss, the collection efficiency was inadequate and vital issues had been occurring with the standard of its completed merchandise.
An ECL is used throughout the metal business to help clean and strip the floor of the steel sheet of rolling mud by utilizing an alkaline answer. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is more effective in cleansing chilly rolled steel than conventional cleansing processes, the instability of the chemical compounds can and do trigger issues.
Reduced effectiveness
Whilst a magnetic roll separator can supply a degree of safety inside these circumstances, its effectiveness could be significantly decreased, leading to contamination removing between 30-40%. Despite the magnetic curler being put in, the alkaline answer was still heavily saturated with mud particles and was suffering from an unstable PH degree that combined had been resulting in important rusting in the course of the course of leading to scratching of the final product.
Filtramag+ presents nice particle extraction performance within stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to make sure optimum effectivity of the ECL and simply having any magnetic filter or separator is not guaranteed to resolve the ferrous contamination drawback. The effectivity of the filtration depends on the magnetic materials type, dimension of the magnet, magnetic power and also the fluid flow dynamics. A low power magnet or minimal publicity to the fluid won’t perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing by way of the magnetic roller.
Prolonging pump lifespan
It is essential not only to make use of the proper product for the process in query, however the higher stage of answer safety offers additional advantages, including prolonging the lifespan of the pump in addition to a reduction in related prices related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, positioned on the return line, lowered contamination on this software within the alkaline resolution from 400mg/m2 to simply 30mg/m2 by eradicating the fine dust particles that have been inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India explained: “The magnetic roller was not providing enough safety to the fluid in this application, and it highlights the importance of choosing the correct technique of magnetic safety. Due to the fantastic particles circulating throughout the alkaline answer, important rusting was being created through the ECL course of that was causing harm to the steel sheet. We beneficial Filtramag+, a extremely efficient magnetic filtration system to our shopper as its ability to take away even the best particles from fluids would significantly enhance the problems that the enterprise was facing. By putting in เกจอาร์กอน , our consumer was instantly offered larger ranges of protection in opposition to the harm that were being brought on by the contaminated resolution. We work regularly with Eclipse Magnetics high-performance products and all the time see vital, optimistic results quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it particularly effective for use with materials that have lower magnetic permeability similar to forged iron and tungsten carbide. เกจ์วัดแรงดันแก๊ส is designed for harsh chemical wash techniques, with its dual-flow technology guaranteeing that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single move by way of the filter.
As a result of the set up, the company is no longer affected by broken finished elements, has lowered its scrappage and waste, in addition to prolonging the life of the pump.
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