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Celeros Flow Technology injects new life into 40 yr outdated SAGD pump to extend heavy oil production for customer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration buyer, enabling them to extend manufacturing. The pump – a Mather & Platt BB5 – was greater than 40 years previous and had been topic to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of excessive stress, high temperature steam to improve fluidity and allow the oil to be pumped to the surface. In order to spice up extraction on this venture, the shopper wanted to increase water temperatures from 90° C to 140° C. However, there were concerns that the prevailing pump might not be succesful of deliver this requirement. ตัววัดแรงดันน้ำมัน had been a specific concern. จำหน่ายเกจวัดแรงดัน turned to Celeros Flow Technology model ClydeUnion Pumps, their most popular supplier of some 20 years, for assistance.
Mather & Platt is one of a quantity of heritage pump brands for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering staff undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered numerous seal failures over time that had broken the stuffing field and affected operational effectivity. There had additionally been no maintenance interventions for many years – however the pump had never actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the quality of the original pump that it had continued to function in such harsh situations and with no regular upkeep over such a long time period. More importantly, it gave us confidence that a thorough overhaul could achieve the desired enchancment in efficiency, saving the customer the fee and lost production time that can be related to sourcing and putting in a brand new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite factor analysis was undertaken to verify that the nozzle loads would face up to the desired temperature improve. As a result, the pump is now capable of delivering steam on the greater temperatures required. The seal upgrades ensure it meets the most recent specifications.
Concludes Mike Golds: “We are actually happy with the result of the SAGD pump upgrade. It has not solely achieved the specified manufacturing increase for the customer, but in addition provided a extra sustainable and cost-effective solution than total pump substitute. Using trendy engineering and analysis, we now have been able to give the present pump a brand new lease of life and guarantee it’ll continue to perform nicely for many more years.”
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