จำหน่ายเกจวัดแรงดัน Pressure Gauge ทุกยี่ห้อ

ศูนย์รวมเครื่องมือวัดความดัน

Atlas Copco central vacuum stations provide packaging strains at Tönnies BeefVacuum know-how helps beef stay contemporary for longer

Share
The Tönnies Group has built its bovine animal competence heart in Badbergen, Lower Saxony. The cuts of beef are vacuum-packed in thermoforming and shrink-wrap machines, a course of that has become extra efficient than ever following renovations on the site: Now, energy-saving Atlas Copco variable-speed vacuum pumps are used to create vacuum conditions at two central stations.What was once a mixed slaughterhouse has turn out to be a “bovine animal competence center”: For many years, cattle and pigs were slaughtered and butchered on the identical time in Badbergen on behalf of different companies. In 2017, the Tönnies Group took over the site and determined to base its complete slaughtering operation in Badbergen – up until that time, this had taken place at the company’s main site in Rheda-Wiedenbrück. In 2020, Tönnies Beef reopened the location after extensive conversion and renovation. The Group invested round eighty five million euro in the constructing and state-of-the-art expertise at this site in a small city in northern Lower Saxony, between Oldenburg and Osnabrück. The slaughtering, butchering and ending processes are based on the newest cooling technology, machine-based butchering and highly automated selecting and transport lines.
Several hundred tons of meat depart the site every single day and 95% of the animal – practically everything – is utilized. This permits Tönnies to fulfill different consuming habits around the globe: While German consumers choose lean beef, meat with a thick layer of fats is in style in Scandinavia and other European international locations, according to the manufacturer’s website.
Efficient screw vacuum pumps provide forming, low and nice vacuums
“The cuts weigh between 1.5 and 9 kilograms after butchering,” explains Waldemar Metzger, Technical Manager of Tönnies Beef GmbH & Co. KG in pressure gauge trerice ราคา . The cuts are vacuum-packed for varied major prospects. For this function, Tönnies has installed a number of packaging traces in the halls: Seven thermoforming roller machines and two robot-operated shrink-wrap packaging machines. Efficient Atlas Copco vacuum pumps are used in the methods to hoover pack the tubular/shrink bags and thermoformed plastic trays, and to keep the meat really contemporary. They work in two stations and provide forming, low and fantastic vacuums.
The thermoforming machines equipped by vacuum station 1. There are four Atlas Copco GHS 585 VSD+ variable-speed, oil-injected screw vacuum pumps that evacuate the air as a lot as 40 mbar (absolute), as properly as four small boosters that lower the strain even further to three mbar. One of the screw pumps supplies the forming vacuum for the thermoforming curler machines, which only require round a hundred to one hundred fifty mbar for the forming course of. The other vacuum pumps on this station are linked to the boosters. One of the pumps is redundant at any given time: This can also be the case in the second vacuum station, which includes 5 GHS 730 VSD+ pumps that remove the air from the shrink baggage on the Cryovac traces. “The dimension of the cuts of meat is automatically detected by our methods,” explains Waldemar Metzger. “The packaging machines then mechanically insert the cuts of meat into the tubular baggage, that are cut to the correct measurement underneath a vacuum bell.” Under the hood, all ambient air is then evacuated in two levels till the stress is around 3 mbar (fine vacuum).
“With the forming vacuum – or thermoforming vacuum, as it’s additionally referred to as – the plastic tray is shaped by cutting the foil roll,” says the Technical Manager. After filling the shell with smaller pieces of meat, the shell is “wed” to the quilt film: The tool closes and seals the packaging airtight at three to five mbar utilizing the nice vacuum. Sorting machines assign the person trays and tubular bags to larger bins, which are then used to select custom boxes for buyer orders.
Efficient speed regulation reduces power necessities by a 3rd or extra
Waldemar Metzger has been working in Badbergen for 20 years and has been a part of the planning and execution stages of changing the combined slaughterhouse to a purely beef operation from the very beginning. This included the choice to purchase Atlas Copco variable-speed vacuum pumps. “As far as technology is worried, having the power to range the speed of the GHS vacuum pumps is crucial to us and saves energy,” stresses the Tönnies worker. “Compared to fixed-speed machines, you presumably can reliably cut down power necessities by round a 3rd – maybe even by half, depending on the range factor.”
The controls on the vacuum pumps have a user-friendly plain text show, which also indicates the working hours and maintenance intervals. Since the Atlas Copco pumps can be linked on to an exhaust system, it was attainable to make use of air-cooled pumps. According to the manufacturer, this improves the local weather of the room; it is now not essential to have the extra room cooling typically required when utilizing central vacuum methods.
The project was carried out on site by and with Oliver Hornberg, Managing Director of Eugen Theis Vakuumtechnik in Werther. He delivered the pumps to Tönnies Beef, prepared to make use of – together with a 400 m pipeline within the transformed slaughterhouse, measuring in places to a diameter of DN 300. His firm, Eugen Theis GmbH, was based in 1984 and specializes in vacuum expertise. In 1999, Hornberg took over the business from its founder, Eugen Theis, and 20 years later, in late 2021, sold it to Atlas Copco after he couldn’t find a successor. “Our two youngsters are pursuing different profession paths,” he says. Hornberg himself remains Managing Director even after the corporate was bought to Atlas Copco and is looking forward to important development underneath the umbrella of one of the world’s largest suppliers of vacuum pumps. The company already operates all through Germany: “From Flensburg in the north to Regensburg in the south and Halle (Saale) in the east,” he says, outlining the reach of his company: This also contains Badbergen within the (north)west, as he typically stops by at Tönnies Beef to take care of the machines.
Share