SEEPEX is launching a world first at IFAT 2022 in Munich, the place it is going to be presenting the following generation of pumps. The industry leader from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping at the leading commerce fair for water, sewage, waste and raw supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once once more demonstrates its market leadership in the subject of intelligent and revolutionary solutions.
The identical applies to the opposite trade honest presentations featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be collaborating within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is by means of its technical design the only one of its type in the world,” says Dr. diaphragm seal , Head of Global Product Management at SEEPEX. The Bottrop-based company is constantly creating its digital services and products with ambition and fervour. The pump producer combines its digital options with the normal pump business to offer its prospects extra time for the essentials, scale back prices and simplify processes.
At the world truthful for environmental technologies on the finish of May, international commerce guests will experience the premiere of a fully automated solution with built-in Industry 4.0 features. The present premium mannequin range SCT AutoAdjust provides revolutionary improvements in the space of progressive cavity pumps. Wrenches etc. are now a factor of the previous when it comes to maintenance. One click from a distant location and the stator is again in high shape. The range, which was developed on the premise of buyer requirements, makes upkeep work much easier and subsequently helps to save time and costs. Retensioning ensures constant pumping capability and high productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest upkeep work ever. Productivity is increased and upkeep times are lowered to a minimum – so it couldn’t be any better.” Compared to pumps without SCT, life-cycle prices are additionally considerably reduced. SCT AutoAdjust is available in a 1-stage and 2-stage model for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design principle: the Smart Stator consists of two halves, in order that maintenance can be easily performed by one individual. Suction or strain traces no longer must be eliminated. With an built-in retensioning device, the clamping between the rotor and the stator can be adjusted for optimum conveyance if the flow fee is reduced due to put on and tear. The newest improvement, the SCT AutoAdjust, now routinely and hydraulically retensions the stator on the push of a button, with out the necessity for any special instruments. The new SCT AutoAdjust era permits the stator to be retensioned both conveniently from the control room by way of analogue sign traces or digitally through various fieldbus techniques. Quick entry on site on the pump may be achieved via a control panel or through Bluetooth using an app for Android and Apple tablets that are already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between good pumps, companies and processes. It bundles the information from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This allows targeted evaluations and analyses that can be utilized for process optimization. All collected knowledge is saved reliably and securely within the cloud. The real-time knowledge from the monitoring service provide feedback on wear and tear or indicate that spare components are due for reordering quickly. Shutdowns are avoided and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined in the operating and maintenance instructions based mostly on the working hours for gearbox oil changes and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historical information to allow predictive maintenance forecasting and identification of irregular circumstances. By combining different sensor knowledge, rules may be created to set off alarms. For example, a reduced move fee at elevated pump velocity compared to the pump’s particular person calibration curve would point out pump put on. This signifies that if unintentional process modifications are displayed, measures may be taken at an early stage. The deeper analysis of all collected pump data also permits SEEPEX to make extra correct life cycle predictions for every pump sort based mostly on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX provides its customized system answer that mixes some nice benefits of two pump applied sciences to transport extremely dewatered sludge over lengthy distances in a particularly energy-efficient manner. diaphragm seal compressed into plugs can be conveyed as a lot as one thousand meters to its vacation spot utilizing pulses of compressed air within the pipes. For disposal firms, this alternative to traditional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The innovative combination of progressive cavity pump, extra polymer injection and pulsating compressed air software permits compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system answer comes in the form of a package deal unit, which incorporates the pump, the devoted control logic, as properly as the polymer and, if desired, the compressed air elements. This pump may also be related to the Connected Services of SEEPEX as an expansion.