A twenty-fold enhance in manufacturing was the objective of the Croatian automobile cosmetics firm Alfa Car. To achieve this, the whole manufacturing cycle, housed in a new manufacturing plant, was automated. Festo supplied a complete solution for more than 200 course of valves – including venture administration.
A variety of completely different products including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the manufacturing of automotive cosmetic merchandise. This requires complicated process automation solutions. The Croatian automobile cosmetics firm Alfa Car has taken a big step into the lengthy run: while building a brand new manufacturing plant, the entire manufacturing cycle was fully automated, from the raw materials to the bottling line for the completed merchandise. One point of focus was the seamless automation of the process valves.
A variety of different substances are saved, transported, blended and bottled within the manufacturing plant.
Customised complete resolution
To tackle the challenge, the company labored along with the system integrator Arp Lučko and Festo. It could be Festo’s role to project manage the automation of the method valves. To guarantee เกจวัดแรงดันไอน้ำ into the new system and maximum reliability sooner or later manufacturing process, customised complete solutions were supplied that cover the entire vary, from the method valve items to the valve terminals. When deciding on the required elements, explicit consideration had to be paid to the possibly explosive surroundings.
The communication between a giant number of completely different automated ball valves and the brand new plant’s higher-level management system was also decisive for optimum process automation. This requirement was met by a reliable resolution with six valve terminals sort VTUG with PROFINET bus connection. More than 200 ball valves from completely different producers could be absolutely automated in this means. Using a single supply for the ball valve answer took the strain off each Alfa Car and Arp Lučko when it got here to designing and putting in the brand new system. The extensive coordination of the varied process valve suppliers, which Festo handled as part of its project administration temporary, also made the venture easier.
Automated process valves ensure reliable distribution of the substances in the various process steps.