KleenOil India, a producer of business oil filtration systems, has helped to significantly improve the product quality of chilly rolling sheets for its steel industry shopper, by installing a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing course of.
Filtramag’s integral twin flow know-how ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had beforehand used a standard magnetic curler separator to guard its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the collection efficiency was inadequate and significant problems had been occurring with the standard of its completed merchandise.
An ECL is used inside the steel industry to help clean and strip the surface of the steel sheet of rolling dust through the use of an alkaline answer. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is simpler in cleansing chilly rolled metal than conventional cleansing processes, the instability of the chemical compounds can and do cause issues.
Reduced เกจวัดแรงดันน้ำมันเบนซิน can provide a degree of safety inside these circumstances, its effectiveness may be considerably lowered, leading to contamination removal between 30-40%. Despite the magnetic curler being put in, the alkaline solution was nonetheless closely saturated with mud particles and was suffering from an unstable PH stage that combined were resulting in vital rusting in the course of the course of resulting in scratching of the final product.
Filtramag+ provides fine particle extraction performance inside stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline resolution is paramount to ensure optimal efficiency of the ECL and easily having any magnetic filter or separator is not assured to resolve the ferrous contamination downside. The efficiency of the filtration depends on the magnetic material sort, dimension of the magnet, magnetic strength and likewise the fluid move dynamics. A low power magnet or minimal publicity to the fluid won’t carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing via the magnetic roller.
Prolonging เกจวัดแรงดันไฮดรอลิค lifespan
It is essential not solely to use the correct product for the process in query, however the greater level of solution safety provides additional advantages, together with prolonging the lifespan of the pump in addition to a reduction in related costs associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, positioned on the return line, decreased contamination on this application throughout the alkaline solution from 400mg/m2 to simply 30mg/m2 by removing the nice dust particles that had been causing issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India explained: “The magnetic curler was not providing sufficient safety to the fluid on this utility, and it highlights the importance of choosing the right methodology of magnetic protection. Due to the fine particles circulating throughout the alkaline answer, important rusting was being created in the course of the ECL course of that was causing harm to the steel sheet. We recommended Filtramag+, a extremely effective magnetic filtration system to our consumer as its ability to remove even the best particles from fluids would considerably improve the problems that the business was going through. By installing the Filtramag+, our consumer was instantly provided larger ranges of safety against the injury that had been being brought on by the contaminated resolution. We work frequently with Eclipse Magnetics high-performance merchandise and at all times see vital, positive outcomes soon after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it particularly effective to be used with supplies that have decrease magnetic permeability similar to forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow technology guaranteeing that extraction charges are maximised as ferrous particles are uncovered to the magnets twice on a single move by way of the filter.
As a results of the installation, the corporate is now not affected by broken completed parts, has reduced its scrappage and waste, in addition to prolonging the life of the pump.
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