Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil recovery buyer, enabling them to increase manufacturing. ตัววัดแรงดันน้ำมัน – a Mather & Platt BB5 – was more than forty years previous and had been topic to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of excessive strain, excessive temperature steam to improve fluidity and allow the oil to be pumped to the surface. In order to spice up extraction on this project, the customer needed to extend water temperatures from 90° C to 140° C. However, there have been issues that the present pump may not be succesful of deliver this requirement. Nozzle hundreds were a particular concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most well-liked supplier of some 20 years, for help.
Mather & Platt is one of several heritage pump brands for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering team undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction course of. The investigation revealed that the pump had suffered a quantity of seal failures over time that had broken the stuffing field and affected operational efficiency. There had additionally been no maintenance interventions for decades – however the pump had by no means truly failed.
เกจไนโตรเจนsumo , Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the standard of the unique pump that it had continued to operate in such harsh circumstances and with no regular upkeep over such a protracted time frame. More importantly, it gave us confidence that a thorough overhaul may obtain the specified improvement in performance, saving the customer the price and misplaced production time that could be related to sourcing and putting in a brand new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal improve and Plan 23 seal flush to optimize pump performance. In addition, finite component analysis was undertaken to substantiate that the nozzle hundreds would stand up to the specified temperature enhance. As a end result, the pump is now capable of delivering steam at the greater temperatures required. The seal upgrades guarantee it meets the latest specifications.
Concludes Mike Golds: “We are really happy with the outcome of the SAGD pump improve. It has not only achieved the specified manufacturing increase for the client, but in addition provided a extra sustainable and cost-effective resolution than whole pump replacement. Using modern engineering and evaluation, we’ve been capable of give the present pump a new lease of life and ensure it’ll proceed to perform well for many extra years.”
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